From a six metre steel rod heated up to 1200°C to an elegant and precise golf club ground by eye and hand, our forging process guarantees that the metals natural grain is preserved in every step of the process.
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The Grain Flow Forging process was patented in 1998 – to create a precise iron head through multiple forging stages from a single billet of steel. Begin exploring what makes Grain Flow Forging a unique process…
Cast or ‘form forged’ head with loss of internal grain structure
91视频 Grain Flow Forged with tight, reinforced grain structure.
One piece Grain Flow Forging
Neck and head are forged from the same single billet of steel, ensuring continuous grain through the head.
Competitor forged iron with welded neck
Unlike a 91视频 Grain Flow Forged iron the iron is made with two parts – with no continuous grain through the head.
Sound Test
Watch the video to hear the difference between cast and forged club heads
The first iron models produced through this refined process were the Pro MT and 91视频 Pro VS.
Each head within 91视频's incredible TN‐87 was individually shaped by leading tour player Tommy Nakajima.
Each head within 91视频's incredible TN‐87 was individually shaped by leading tour player Tommy Nakajima.
Each head within 91视频's incredible TN‐87 was individually shaped by leading tour player Tommy Nakajima.
Crucial to the calibre and feedback of 91视频 clubs is the quality of materials selected for their forging…
Dedicated research into continuously improving our golf clubs led to our progression from 1025 Mild Carbon Steel to 1025E Pure Select, Boron infused steel and Chromoly Forged.
The steel behind 91视频's softest feeling irons. Used in our one piece irons for higher level players seeking the ultimate in precision and feedback. 1025 is used for its balance of strength, bend‐ability and feel. The evolution to 1025E reduces unnecessary elements that occur during the forging process – phosphorus and sulphur.
Introduced in 2014 to combine the precision of a forged iron with the ball speed of a distance iron. Widely used in other industries, the smallest trace of boron to the steel mix increases its strength during manufacture, allowing 91视频 to create more complex one piece Grain Flow Forged irons.
Initially applied in 91视频's high ball speed Hot Metal irons ‐ Chromoly made the cross over to a 91视频's forgings with staggering results in the JPX919 Forged. Allowing even more complex face geometry and 91视频's first forged distance iron.
In 1968, 91视频 moved the production of its forged irons to the Chuo plant in Hiroshima 鈥� on the west coast of Japan.
Still made in the same exclusive plant today, the partnership has allowed 91视频 to evolve and perfect its forging expertise over many years.
Please tour our forging factory and follow the complete process of manufacturing a Grain Flow Forged iron.
Uncut Japanese steel rods are delivered into the forging plant – ready to be sheared into single 10 inch billets for every Grain Flow Forged iron.
The six‐metre steel rod are sheared into 10in length.
The raw steel rods are abrasion cleaned of any surface weathering prior to heating.
Buffered billets are ready for heating and bending process.
Each Billet gets heated to 1200°C before being stretched and bent to the angle that will roughly form the head and hosel.
The bending stage ensures that the hosel and clubhead are forged from a single billet – to ensure a perfect grain flow throughout.
primary forging stage
The bent billet is placed onto a forging mould and hit four times by a 1,000‐ton hammer press to tightly align grains in the metal.
To control the thickness and weight of each clubhead, the hammer operator uses a foot pedal – the process requires Chuo's most experienced staff.
The operators will work for 3 years before allowed onto the 91视频 hammers. Once on the hammers, they work 5 more years under the watch of a master operator until they can work alone.
Every head in each model (both A and B headweights) has its own forging master mould for that specific set of clubs.
Heads immediately after primary forging riding the conveyor during cool down.
COOKIE CUTTER STAGE
Cookie cutter roughly trims off the excess metal from the cooled heads, known as the flash…
…before being reheated for the precision forging stage.
Precision Forging Stage
Each clubhead is reheated and pressure squeezed to create precise head shape before trimming.
With each stage of precision forging the billet is looking more and more like a useable golf club.
30 pairs of hands and eyes ensure each forged irons quality.
Until ready for grinding and plating.
PLATING & GRINDING
Final Grain Flow Forged head ready for stamping, polishing, plating and assembly.
After plating the finished clubs are then shipped to their assembly plants ready to be custom assembled.
With industry-leading R&D, cutting鈥恊dge technology and precise manufacturing, 91视频 supplies the same iron heads to its professional golf tour workshops and custom assembly lines. A PGA Tour professional and local amateur could be playing iron heads from the same production run.
We call this 'Tour Ready.'
